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INNOVATIVE INTEGRATION OF ENGINEERING AND TECHNOLOGY OF CONTACTLESS MAGNET-RESONANCE SENSORS IN MONITORING MAJOR OIL AND GAS PIPELINES

2012-03-16
Andrew (Gabriel) Livshits

Due to the fact that we are approaching a time when Ukraine will begin intensive study of shale gas, the question of monitoring the pipeline infrastructure is becoming increasingly important

Specialists of the company INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
After a thorough study of fundamental issues associated with using technology created by a company identified technological trends in the oil and oil industry, as well as in gas production and gas processing industries in which the use of nano-technology measurement with non-contact resonant sensor company INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
is the most effective;

1. MONITORING welds MAIN oil and gas pipelines

The process is carried out by means of resonant sensors installed on the welds, for all types of joints installed a mathematical reference model for the critical parameters of the joint, and the slightest deviation from the normal allowable values, the sensor sends a corresponding signal to the control processor;

This method allows for 100% monitoring of all pipeline welds and to completely eliminate accidents, and for all ground installations of pipelines, it is possible to integrate sensors, even in existing pipelines without interrupting their work;

The company INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
has various versions of the modules and the accuracy of sensors and software to simulate different work situations, the company also offers a variety of configurations Sensitive elements of the sensor and can modify them if necessary, with respect to the specific conditions of installation;

As of now, the sensors INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
can detect the micro-defects and micro-crack size, allows to fix the initial time of formation of the focus of education fracture the pipe wall, but if necessary, can be configured for other large-scale factors;

2. CONTROL welds in pipe rolling

For testing of welded joints in tube-rolling production is planned to use remote, contactless, resonant sensors that are installed on support moving along the seam;

This creates a reference model is fully consistent with the requirements of standards and technical requirements of the joint, and even microscopic deviations from the standard, the sensor records the fact that deviations, identify the nature of the defect and sends a signal to the control system of measurement module;

The signal enters the control processor with a full characteristic deviations from the norm, and its exact position along the length of the seam, a control system allows full control of all welds; control system is fast, since the duration of the control signal is only 1 millisecond, which allows to check a welded tube for 1 minute;

3. Welding Inspection IN THE PIPELINE INSTALLATION

When laying of pipelines, after the welding section, quality control of welded joints is assumed to lead to the rotary module metrology;

The module has a rotary mechanism of touch with sector resonance indicators, that crawl along the length of the weld and fix its control parameters;

The actual parameters of the weld is sent to the processor-analyzer, which compares with the control parameters and outputs the reference signal, classifying weld quality, the proposed system offers significant advantages over known to date control systems, especially fluoroscopy, it is reliable, does not require special protection and its accuracy eliminates errors in the assessment of quality;

Since the system allows to control the light of the chemical composition of steel, which is made from a tube and the chemical composition of the electrode, recorded under the control of not only the defects of the joint, but also structural changes caused by the slightest change in the chemical composition of the structural materials used in the formation of the joint;

4. CONTROL pipe wall thickness for wear or corrosion in Distance VERSION

For long-term operation of pipelines, high pressure in the pipeline, and the destruction of corrosion thinning of pipe walls can lead to rupture of the pipe and the accident, and this phenomenon is particularly true for pipelines that transport hydrocarbons with a high sulfur content, or with aerosol inclusions;

Technology INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
allows for constant monitoring of pipe wall in the pipeline;

It is proposed to perform with the help of resonant sensors that are installed on each pipe, and that in real time, continuously monitor minute changes in wall thickness at the site of the sensor;

Along the length of the pipeline set the required number of sensors connected interfaces and amplifiers, each section of the pipeline processor with a program of assessment and identification of signals from sensors, information about the state of the walls of the pipe, allows the repair and maintenance work in order to avoid emergency situations;

5. CONTROL pipe wall thickness for wear or corrosion in the local variant

To perform the work associated with the quality of periodical inspections of pipes in pipelines and skill level of security offered mobile monitoring system of the thickness of pipes and assess the extent of their deterioration;

The company INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
has all the necessary basic elements to create a control and analytical metrology modules for this purpose;

The proposed system can be simulated in the laboratory for the manufacture and assembly of the current system does not require a long period of time, simulation of control and analytical evaluation of the quality and safety of pipes, can be carried out within a few months from the date of the order and setting goals for modeling;

The transition from a simulation model of industrial designs, thanks to lessons in the company INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
industrial and technical expertise, and does not require time-consuming;

In this case, the current in the company, the flexibility of the design process, taking into account all the requirements of the consumer, allows a relatively short period of time at relatively low cost, a metrology equipment with high technical level that complies with applicable standards and meets on the future trends of technology in this class;

6. Conductivity of Aqueous Solutions CONTROL OR other conductive solutions or emulsions, IN PIPELINES

The company INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
developed principles of metrology systems for non-contact resonant condition monitoring of fluids under pressure in closed conduits;

The most important parameter in these fluids is the level of electrical conductivity of the liquid, since it determines many other important parameters in the liquid and is an indicator of the degree of contamination, which in combination with other parameters, is an indicator of possible reuse of the liquid in the process;

The company INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
has a basic framework for a series of resonant size metrology modules for controlling the conductivity of the pipes with a diameter of 10 millimeters to 250 millimeters, executed in a pipeline, and embedded anywhere in the pipeline;

If the size of the pipeline more than 250 millimeters to measure the conductivity of the fluid in the pipeline company has the conceptual model the payment section of sensors mounted on the outer surface of the pipe and make it possible to control the conductivity of the fluid in the pipe zone, immediately adjacent to the zone sensor installation;

Thanks to the superior sensitivity of sensors with a constant composition of chemical components in the liquid, the sensor can measure minute changes in the chemical composition of the liquid components and send signals to the specified information in real time, no technology exists today metrology such a possibility does not;

7. CONTROL AND MONITORING THE LEVEL IN VERTICAL conductive liquid pipelines and vessels

Control of liquid level, without direct contact with them, can be implemented using technologies INTERNATIONAL ENVIRONMENTAL TECHNOLOGIES, INC
By setting of high level sensitive resonance sensors on the outside walls of the container or on the outside of the pipeline.

In the control system includes software and resonant sensors, liquid level locking;

The complete absence of any contact between the fluid and the sensor, allows for control of corrosive liquids, liquids with a high temperature, explosive and flammable liquids;

Thanks to the exceptional sensitivity of sensors and also because the Sensitive items are not in direct contact with the liquid, the measurement accuracy is much higher than the accuracy of all presently known measurement technologies;

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